I was a bit boring with paper model so I decided to refresh my mood for a while. I decided to make a full armor costume of Sandtrooper, I think this imperial unit is really cool, with all the stuff in his backpack and a big gun. I started with the most difficult part, the helmet. So I began searching for the existing pepakura template on RPF.com and found one that in my opinion is quite detail and accurate. It is ANH Hero TK helmet pepakura file unfolded by Fierfek. The original pep was unfolded solely for making resin helmet master purpose, so the segments are too many to be made by using foam. I want to use EVA foam for the helmet and rest of the armor material because it's cheap, very easy to cut and bend and also very lightweight. Then I edit the file by reducing 3d segments, replace some parts with new parts, and edit the 3d a bit to be use as a template that specially setup for foam material. I even create a photo album for this project in my Facebook as you can see the photos below. This pep file scale is set to 1 (1:1 scale), the complete helmet is 27 cm / 10.6 inches in height (my size), if you want make it bigger change the scale with 1.1 if you want to have 110% size or 1.05 for 105%.

 

This is the 3d file that already edited in first attempt, the final 3d is a bit different with this.

I use 2 mm EVA foam for the material, using UHU and Cyanoacrylate adhesive (super glue).

You have to wear safety glasses when using Cyanoacrylate adhesive, because it's very much liquid and dangerous and can injure your eyes if not careful.

compare with my scout trooper helmet


Document license

You may freely distribute or give away these paper models to others without prior permission from the designer, you may modify with the credit to paper-replika.com. Feel free to add any of these paper models to your website or blog, with the link to paper-replika.com model pages. Do not use direct link. Uploading to mass file storage for public view is forbidden, including, but not limited to, rapidshare, mediafire and others which provide similar service. All images are copyrighted. Permission is granted ONLY for non-commercial personal use. They may not be duplicated in any form, including electronic, mechanical or printed, for sale. All rights are reserved and duplication by any means,including, but not limited to, methods of printing, electronic storage and disk copies, is prohibited without permission. If you wish to use this artwork and instructions for other than your own personal use, like for a club contest or school program,PLEASE contact paper-replika.com for written permission.

 
This work is licensed under a

Creative Commons Attribution-NonCommercial-ShareAlike 3.0 Unported License.

Creative Commons License

No Warranty is provided whatsoever. This material is provided on an as-is basis with no support and no warranty. All real life objects belong to its respective owners and designers.

This pattern never been tested, some minor errors were found in several of previuos models, please be advise maybe you will find errors such as missing tabs or unnecessary tabs, despite the models never been tested, many have succeeded build all of them perfectly, just need little imagination and dedication to this hobby.

To download this file you DO NOT NEED to be registered as a member, Registration whatsoever needed to join paper-replika.com FORUM and to give comments on articles. Paper-replika.com NEVER share your identity or sale to third party, and it will be kept safe.

We use third-party advertising companies to serve ads when you visit our website. These companies may use information (not including your name, address, email address, or telephone number) about your visits to this and other websites in order to provide advertisements about goods and services of interest to you. If you would like more information about this practice and to know your choices about not having this information used by these companies, click here.

PASSWORD : paper-replika.com (case sensitive)

Open PDF file with Adobe Acrobat Reader, PDO with Pepakura Viewer.

The assembly instruction is not include with the file that you are about to download. You can find the assembly instructions of this model with just go back and browse previous page.

Agree and download 

Stormtrooper Helmet with EVA Foam Pepakura file - download